Introducing Silae
Silae ESG Solutions Pvt Ltd is a firm that offers Industry 4.0 solutions for garment manufacturing industries
Silae works closely with cluster partners to implement and support clients across various geographies
Problems Silae addresses
Garment industries face specific issues like product variability, attrition, absenteeism, lack of management talent and more.
Silae helps them adopt Gold standards of Industrial Engineering to improve productivity and profitability.
Key Problems Silae solves
Digitize WIP management
Silae offers a fully digital throughput management system using a mix of Industrial IOT sensors and the Silae App Suite
This allows factories to track in real-time
How many bundles are ready at cutting department?
What is the WIP status of an order?
Status of bundles at different stages in the production process
What is the average ageing of bundles at different stages?
Where are bottlenecks in the overall process?
Efficiency tracking (only with Silae Essentials)
Silae lets you track productivity of and reduce downtime on the production floor
Silae allows factory management to address in real-time
Which steps of a line are causing a bottleneck?
Who are my best performing operators for a particular operation or in a particular line?
Is there current downtime at a step that needs immediate addressing?
What are main causes for downtime on the production floor?
All these are auto-generated using patent-protected Industrial IOT sensors and require no manual intervention
Track order status remotely
Silae provides a real-time view of your factory operations
Silae allows management to keep track of
Which purchase orders (and related job orders) are currently being processed?
What is the completion rate for job orders?
What is the average aging of inventory related to the order?
What are the bottlenecks to be addressed across departments?
These data points help the senior management team stay on top of order completion
Build 100% digital inspection reports
Silae digitizes the entire quality inspection and assurance process for your factory floor
With Silae Inspection app, you can easily:
Initiate a roving or end-of-line inspection
Choose your inspection policy (how many pieces to inspect)
Record defect details, including images, description and category
Review all prior inspections for an order
Track information on reject/rework/missing pieces in real-time
Track and eliminate loss-time in real-time (only with Silae Essentials)
Loss time is the silent killer of productivity
However, this is difficult to track and address in regular scenarios
Silae Essentials allows you to address root causes for loss time in real-time, so you improve productivity and profitability.
With Silae Essentials you can:
See visual insights on which step has higher loss time
See estimated number of lost pieces for the step
Get real-time info on short stops and machine downtime
Add reasons to analyze patterns later
Quickly take action - replace a machine or operator - based on real-time data
Run data driven meetings
Meetings are critical for coordination between different teams
Today, most meetings require advance data collection and preparation. Data collected may not always be accurate, leading to debates about accountability
Silae offers automated data collection that enables
Teams to focus on improving coordination instead of collecting data
Easy sharing of information - all have access to the same data pool
Inbuilt sharing mechanisms in apps - share a link to a data point and recipients can join your analysis
Fix accountability for errors and take prompt corrective action
Customer testimonials
CEO testimonial
Hear a CEO explain how Silae helps them improve margins with real-time info
ERP team
How Silae helps plan operations better (in Tamil)
Data analysis team
How Silae scores over ERP in powering on-time analysis
Data entry operator
Silae helps reduce data entry efforts by 60%
Operator (tailor)
Silae automatically collects data, so it lets them focus on task at hand
Merchandiser
How Silae improves productivity and quality
Voices from the floor
Line supervisors and operators talk about how Silae helps with automatic data collection, reporting and accountability
Industry recognition
Silae is proud to be selected as a DeepTech startup in NASSCOM's exclusive DeepTech Club.